EPS Shape Moulding Machine with Vacuum System

EPS Shape Moulding Machine with Vacuum System

The EPS Shape Moulding Machine by Wanlong provides advanced automation and high efficiency for shaping EPS foam products. Using a vacuum system, PLC controller, and precise hydraulic systems, this machine is designed to produce uniform and consistent EPS shapes, optimizing energy usage and reducing cycle time.

Key Features of EPS Shape Moulding Machine

1. PLC Controller and Touch Screen: Fully automated with a PLC controller, the machine handles all operations from mould opening to product ejection, ensuring precision in every cycle.
2. Multiple Feeding Options: Supports regular, inflating, and vacuum feeding methods, guaranteeing fast and uniform material distribution within the mould.
3. Advanced Hydraulic System: The main and auxiliary cylinders work independently, enhancing speed while reducing energy consumption by more than 40%.
4. Steam Control with Equilibrium Valve: The steam pressure and temperature are managed to ensure even heating throughout the mould, improving product consistency.
5. Vacuum System: A high-efficiency vacuum pump reduces cooling time and ensures strong bonding, resulting in durable products with minimal moisture content.
6. Memory Function: The machine’s software can store production data, allowing for quick setup when switching between different EPS product types.

Why Choose Wanlong EPS Shape Moulding Machine?

1. Energy Efficiency: Wanlong's machine offers energy savings of over 40%, thanks to its advanced hydraulic and vacuum systems.
2. Precision Control: The PLC controller and touch screen ensure automated, precise control of each moulding cycle.
3. High Production Speed: The vacuum system accelerates moulding and cooling, allowing for faster production cycles and higher output.
4. Durable Components: Built with 304 stainless steel and components from world-renowned brands, this machine is designed for long-lasting, reliable performance.
5. Customization: Wanlong offers custom solutions tailored to specific customer needs, ensuring that each machine fits your production requirements.

Technical Specifications of EPS Shape Moulding Machine

EPS shape moulding machine (FAQs)

1. What is the function of the EPS shape moulding machine?
   • The machine automates the process of moulding EPS foam into various shapes, ensuring consistency and energy efficiency.
2. How does the vacuum system improve the moulding process?
   • The vacuum system reduces cooling time, enhances bonding, and ensures uniform moulding, producing durable products with low moisture content.
3. What types of feeding processes does the machine support?
   • The machine supports regular feeding, inflating, and vacuum feeding to provide fast and uniform material distribution.
4. How does the PLC controller improve operation?
   • The PLC controller automates the entire moulding process, reducing manual intervention and ensuring precision at every step.
5. What are the energy-saving features of this machine?
   • With an advanced hydraulic system and steam control, the machine saves over 40% of energy compared to traditional models.
6. What materials are used in the construction of the machine?
   • The machine is made from 304 stainless steel and uses components from top global brands, ensuring long-term durability and performance.
7. Can the machine handle custom moulding requirements?
   • Yes, Wanlong can customize the machine to meet specific customer requirements, including mould dimensions and cycle times.
8. What is the typical cycle time for this machine?
   • The cycle time ranges from 60 to 120 seconds, depending on the product specifications and mould size.
9. Does the machine include memory functions for production data?
   • Yes, the machine can store production techniques and parameters for easy reuse, improving efficiency and reducing setup time.
10. What maintenance is required for the machine?
    • Regular maintenance includes cleaning, checking the hydraulic and vacuum systems, and ensuring proper lubrication of moving parts.

Product Links:

• EPS shape moulding machine
• EPS auto batch pre-expander machine