Auto Air Cooling EPS Block Moulding Machine EPS-B-2000/8000

Overview of the Auto Air Cooling EPS Block Moulding Machine

The Auto Air Cooling EPS Block Moulding Machine EPS-B-2000/8000 is a highly efficient and fully automated machine, designed for the production of lightweight EPS blocks used in insulation sheets, sandwich panels, and other construction and packaging applications. With PLC control and an advanced touch screen interface, this machine ensures precision at every step of the production process, from feeding to block ejection.

Key Features of the Auto Air Cooling EPS Block Moulding Machine

PLC Control System for Full Automation

The PLC control system and touch screen interface manage the entire production cycle, automating critical functions like material feeding, steam heating, mould opening and closing, and final product release. This ensures a seamless and efficient operation, reducing manual intervention and maximizing productivity.

Advanced Heat Penetration Technology

Our machine incorporates EPS heat penetration technology, optimized to ensure fast block forming with low steam consumption. This results in uniform high-quality blocks with minimal moisture content, enhancing both the interior and exterior consistency of the EPS foam blocks.

High-Quality and Reliable Components

Built with globally recognized components, the EPS-B-2000/8000 ensures reliable performance, a lower fault rate, and simplified operations. The design focuses on durability, ensuring a long machine lifespan with lower maintenance costs.

Hydraulic Pressure Transmission for Stability

Equipped with hydraulic pressure transmission and differential control, the machine provides precise speed control during the mould opening and closing process, ensuring stability and smooth operation throughout the entire cycle.

Durable Welding and Optional Teflon Coating

The machine’s structure is welded using high-quality techniques and subjected to heat treatment for maximum strength, allowing it to withstand the expansion forces of high-density EPS products. An optional Teflon coating on the mould cavity ensures easy block release, boosting production efficiency.

Benefits of EPS Blocks Produced by the Auto Air Cooling Block Moulding Machine

The EPS blocks produced by the EPS-B-2000/8000 are ideal for use in construction, particularly in insulation applications for walls, foundations, and roofs. These blocks offer several key advantages, including:

Long-Term R-Value

EPS blocks provide excellent thermal insulation, maintaining a high R-value over time, making them perfect for energy-efficient construction projects.

Energy Efficiency and Sustainability

EPS blocks help reduce energy consumption in buildings by providing superior insulation. They are also environmentally friendly, as EPS is chemically inert, resistant to decay, and does not support bacterial growth.

Durability and Low Cost

EPS blocks are known for their high strength, dimensional stability, and low cost, making them a practical and affordable solution for many building insulation applications.

Technical Specifications of the Auto Air Cooling EPS Block Moulding Machine EPS-B-2000/8000

FAQs About the Auto Air Cooling EPS Block Moulding Machine EPS-B-2000/8000

1. What sizes of EPS blocks can the EPS-B-2000/8000 produce?

• The machine features a mould cavity size of 2000mm x 8000mm, allowing for the production of large EPS blocks suitable for a variety of applications.

2. How does the PLC control system enhance the production process?

• The PLC control system automates the entire cycle, including material feeding, steaming, and block ejection, ensuring precise and efficient operations with minimal manual intervention.

3. What is the steam consumption of the EPS-B-2000/8000?

• The machine consumes between 25-35 kg of steam per cycle, optimized for energy efficiency while maintaining high productivity.

4. What are the power requirements for the EPS-B-2000/8000?

• The machine requires 10 kW of power, making it energy-efficient while providing robust operation capabilities.

5. How does the hydraulic pressure transmission system benefit the moulding process?

• The hydraulic system provides precise control over the speed of mould opening and closing, enhancing the stability and quality of the EPS blocks produced.

6. Can the EPS-B-2000/8000 handle different densities of EPS?

• Yes, this machine is designed to accommodate various densities of EPS, ensuring flexibility across different production specifications.

7. What is the compressed air consumption for the EPS-B-2000/8000?

• It consumes 1.2-1.6 m³ of compressed air per cycle, optimized to balance performance and energy usage.

8. How does the optional Teflon coating improve the machine's functionality?

• The Teflon coating on the mould cavity facilitates easy ejection of the EPS blocks, reducing cycle times and improving overall efficiency.

9. What are the overall dimensions of the EPS-B-2000/8000?

• The machine measures 5000mm x 2300mm x 2100mm, providing a compact design that maximizes workspace efficiency.

10. What safety features are incorporated into the EPS-B-2000/8000?

• It includes multiple safety features such as emergency stops, pressure relief valves, and thermal overload protections to ensure safe operation.

FAQs Highlighting Company Advantages in Production Capabilities

1. What makes your company a leader in EPS machinery manufacturing?

• Our extensive experience and focus on continuous innovation in EPS machinery technology set us apart, ensuring we deliver top-tier equipment like the EPS-B-2000/8000.

2. How does your company ensure the reliability of its machines?

• We use only high-quality, globally recognized components in our machines, which reduces fault rates and extends the life span of the equipment.

3. What support services does your company offer to machine purchasers?

• We provide comprehensive training, installation, and after-sales support to ensure our clients can maximize the capabilities of their equipment.

4. How does your company's production capacity meet global demand?

• With state-of-the-art manufacturing facilities and efficient production processes, we are well equipped to meet global demands swiftly and effectively.

5. What research and development capabilities does your company have?

• Our dedicated R&D team works relentlessly to advance EPS processing technology, resulting in innovative products that lead the market.

6. How does your company maintain quality across its production lines?

• We adhere to stringent quality control protocols at every stage of production, from design to assembly, ensuring each machine meets our high standards.

7. What environmental practices does your company follow in manufacturing?

• We are committed to sustainable manufacturing practices, including using energy-efficient technologies and recycling waste materials.

8. How does your company tailor machines to specific client needs?

• We offer customizable solutions, allowing modifications to machine specifications to perfectly match client requirements.

9. What role does customer feedback play in your company's production process?

• Customer feedback is integral to our development process, helping us to continually improve our machines and service offerings.

10. How does your company's innovation in machine design benefit clients?

• Our innovative designs focus on enhancing usability, reducing energy consumption, and increasing the durability of the machines, providing significant long-term benefits to our clients.