Automatic Shape Moulding Machine with Vacuum System EPS-ZC-1200-2000

Overview of the Automatic Shape Moulding Machine

The EPS-ZC-1200-2000 Automatic Shape Moulding Machine with Vacuum System is a state-of-the-art machine designed for high-speed, precise moulding processes. Equipped with advanced PLC control and touch screen, the machine automates key functions like mould opening, material feeding, steaming, cooling, and product release, enhancing overall production efficiency.

Key Features of the Automatic Shape Moulding Machine with Vacuum System

PLC Controller and Touch Screen Automation

The PLC Controller (Programmable Logic Controller) along with the touch screen interface enables fully automated operation, ensuring the entire process, from material feeding to releasing the final product, runs seamlessly. This advanced control system optimizes workflow, reducing manual intervention and increasing productivity.

Flexible Feeding Options

The machine offers multiple feeding methods such as regular feeding, inflating, and vacuum feeding, ensuring quick and uniform material distribution inside the mould. These options make it versatile, adaptable to various production needs, and enhance product quality.

Hydraulic System for Faster Mould Operation

With its advanced hydraulic system, the machine enables both main and auxiliary cylinders to operate efficiently. The differential fast device enhances mould movement speed to approximately 200mm per second, reducing energy consumption by over 40% and ensuring smooth operations.

Optimized Moulding and Sealing Precision

Spinning Encoder Control for Accurate Sealing

The spinning encoder ensures that the travel distance during mould opening and locking remains precise, guaranteeing uniform sealing during each cycle. This precision results in consistent feeding density, improving product quality.

Uniform Steam Pressure and Temperature

The machine uses an equilibrium valve to maintain consistent steam pressure and temperature within the mould, ensuring uniform product bonding and minimizing material wastage.

Vacuum System for Fast and Efficient Moulding

The vacuum system, composed of a vacuum storage tank and an efficient water-circulate vacuum pump, accelerates the moulding process by reducing cooling time and ensuring low moisture content in the final product. This system helps produce high-quality moulds with strong bonding and quick turnaround.

Intelligent Software and Memory Functions

The software system of the automatic shape moulding machine comes with a memory function for production techniques and statistical functions for data tracking. This feature simplifies production management and ensures consistent results across different batches.

FAQs for EPS-ZC-1200-2000 Automatic Shape Moulding Machine

1. What automation features does the EPS-ZC-1200-2000 offer?

• The machine is equipped with a PLC Controller and Touch Screen that automate the entire cycle of operations including mould opening and closing, material feeding, steaming, cooling, and ejection of the final product.

2. How does the machine ensure efficient material feeding?

• It offers multiple feeding options such as regular feeding, inflating, and vacuum feeding, which ensure high speed and uniform material distribution within the mould.

3. What hydraulic features enhance the machine's performance?

• The EPS-ZC-1200-2000 features an advanced hydraulic system with main and auxiliary cylinders that operate and lock the mould. A differential fast device improves the mould's moving speed up to 200mm per second, reducing energy consumption by over 40%.

4. How does the machine maintain consistent moulding quality?

• A Spinning Encoder controls the travel distance during the mould's opening and locking phases to ensure consistent sealing and uniform feeding density.

5. What role does the vacuum system play in the moulding process?

• The vacuum system, consisting of a vacuum storage tank and a highly efficient water-circulate vacuum pump, speeds up the product moulding process, shortens cooling time, and ensures uniform bonding and low moisture content in the final product.

6. How does the machine manage steam pressure and temperature?

• An equilibrium valve ensures that steam pressure and temperature inside the mould are uniform, enhancing the quality and consistency of the products.

7. What software capabilities does the EPS-ZC-1200-2000 have?

• The machine's software is equipped with a memory function for storing production technology and offers statistical functions to aid in production management.

8. What safety features does the EPS-ZC-1200-2000 include?

• Safety features would typically include emergency stop mechanisms, pressure relief valves, and lockout-tagout capabilities to ensure operator safety. (Note: Specific safety features should be confirmed based on the manufacturer's design.)

9. How does the machine contribute to energy efficiency?

• With its advanced hydraulic system and the differential fast device, the machine improves operational speed and reduces energy consumption significantly.

10. Can the EPS-ZC-1200-2000 handle different types of materials?

• Yes, the machine is capable of processing various materials such as EPS, EPP, and other polymers, making it versatile for different industrial applications.