EPS Shape Molding Machine with Vacuum System
- 2024-09-19 -
EPS Shape Molding Machine with Vacuum System
The EPS Shape Molding Machine by Wanlong provides fully automated EPS foam molding with cutting-edge features. Using a vacuum system, PLC controller, and advanced hydraulic system, this machine ensures that every product molded is consistent, with high production speed and energy savings.
Key Features of EPS Shape Molding Machine
- PLC Controller and Touch Screen: The machine features a PLC controller for fully automated processes, from opening and closing molds to ejecting the final product.
- Multiple Feeding Processes: Choose between regular feeding, inflating, or vacuum feeding for faster and more uniform material distribution within the mold.
- Advanced Hydraulic System: The main and auxiliary cylinders operate independently, improving speed and saving over 40% energy compared to traditional systems.
- Steam Regulation with Equilibrium Valve: The steam pressure and temperature inside the mold are precisely controlled, ensuring uniform product quality.
- High-Efficiency Vacuum System: The vacuum system speeds up the cooling process and ensures uniform bonding with minimal moisture content.
- Memory Function: The machine stores production techniques and settings for quick reconfiguration, ideal for repeat jobs with consistent results.
Why Choose Wanlong EPS Shape Molding Machine?
- Energy Savings: Wanlong’s machine reduces energy consumption by 40% through its efficient hydraulic and vacuum systems.
- Precision Control: With PLC controller and touch screen, the entire molding process is fully automated and controlled with precision.
- Fast Cooling and High Production Speed: The vacuum system ensures faster cooling, allowing for quicker cycle times and higher output.
- Durability: Built from 304 stainless steel and equipped with world-renowned components, this machine is designed for long-term use and reliability.
- Customizable Solutions: Whether you need a high-density or low-density EPS molding machine, Wanlong offers customizable solutions to meet your specific production needs.
Technical Specifications of EPS Shape Molding Machine
| Item | Unit/Type | EPS-ZC-1200 | EPS-ZC-1400 | EPS-ZC-1700 | EPS-ZC-1800 | EPS-ZC-2200 |
|---|---|---|---|---|---|---|
| Mold Dimension | mm | 1200x1000 | 1400x1200 | 1700x1500 | 1800x1600 | 2250x2150 |
| Max Product Dimension | mm | 1020x840x380 | 1220x1020x380 | 1520x1320x380 | 1620x1420x380 | 2080x1980x380 |
| Max Interval | mm | 1200 | 1400 | 1400 | 1400 | 1400 |
| Min Interval | mm | 150 | 210 | 210 | 210 | 210 |
| Steam Consumption | kg/cycle | 6 | 8 | 9 | 10 | 13 |
| Compressed Air Consumption | m³/cycle | 1.5 | 1.8 | 2.2 | 2.3 | 2.5 |
| Vacuum Pump Capacity | m³/h | 230 | 230 | 280 | 280 | 280 |
| Cycle Time | s | 60-100 | 60-120 | 60-120 | 60-120 | 60-120 |
| Weight | kg | 4000 | 5500 | 6500 | 7000 | 9000 |
Common Questions about EPS Molding
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How to mold EPS foam?
- EPS foam is molded by expanding polystyrene beads in a mold under controlled heat and pressure. The beads bond together, forming a solid shape after cooling.
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What is an EPS machine?
- An EPS machine is used to expand and mold polystyrene beads into various shapes, typically for packaging, insulation, and construction applications.
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What is EPS molding?
- EPS molding refers to the process of forming EPS foam into desired shapes using a molding machine. The process involves heating, expanding, and cooling polystyrene beads within a mold.
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What is the process of block molding in EPS?
- Block molding involves molding EPS into large blocks that are later cut into sheets or smaller shapes. The process uses heat and steam to expand and bond the EPS beads within a mold.
