Polystyrene Block Moulding Machine for High-Efficiency EPS Foam Manufacturing in China

The Polystyrene Block Moulding Machine, manufactured in China, is engineered for high-efficiency EPS foam production. Utilizing PLC control and hydraulic pressure systems, this machine is ideal for industries requiring high-density EPS blocks for packaging, construction, and insulation.

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EPS Polystyrene Block Moulding Machine

Polystyrene Block Moulding Machine for High-Efficiency EPS Foam Manufacturing in China

Information:

Key Features of Polystyrene Block Moulding Machine

Advanced Automation with PLC Control: This machine integrates a PLC (Programmable Logic Controller) and touch screen to automate the entire moulding process, from material feeding to final product release. It ensures precise control and reduces human error.
Hydraulic Pressure Transmission: The machine features hydraulic transmission with differential control for smooth and efficient mould opening and closing. This not only extends the machine's service life but also minimizes operational faults and reduces maintenance costs.
Optimized Steam Consumption: Utilizing the advanced EPS heat penetration process, the machine offers faster moulding cycles, reduced steam consumption, and uniform moisture content, ensuring high-quality EPS foam blocks for both exterior and interior applications.
Durable Construction: The machine is constructed with high-strength welded components subjected to heat and aging treatment, providing long-lasting performance and the ability to withstand the expansion force of high-density EPS products.
Easy Block Release: With the optional Teflon coating on the mould surface, the machine ensures easy ejection of the EPS blocks, minimizing downtime and increasing production efficiency.

Applications of the Polystyrene Block Moulding Machine

Construction: Produces high-density EPS blocks for insulation panels, wall panels, and ceiling insulation in the building industry.
Packaging: The machine is ideal for manufacturing protective packaging solutions, such as EPS cushioning blocks for electronics, furniture, and fragile items.
Industrial Manufacturing: EPS blocks produced by this machine are used in automotive components, cold storage units, and thermal insulation systems for industrial plants.
HVAC Applications: EPS blocks are also widely used for HVAC (Heating, Ventilation, and Air Conditioning) duct insulation and air management systems.

Technical Specifications

No.	Items	Unit/Type	EPS-B-2000	EPS-B-3000	EPS-B-4000	EPS-B-6000
1	Mold Size	mm	20301230630	30301230630	40401230630	61001230630
2	Block Size	mm	20001200600	30001200600	40001200600	60001200600
3	Density Range	Kg/m³	4-30	4-30	4-30	4-30
4	Throughput 15kg/m³	min/cycle	3-5	4-6	4-6	6-8
5	Steam Pressure	Mpa	0.8	0.8	0.8	0.8
6	Steam Inlet DN	mm	100	100	100	150
7	Steam Consumption	kg/cycle	20-30	30-40	45-55	60-70
8	Compressed Air Pressure	Mpa	0.6	0.6	0.6	0.6
9	Compressed Air Inlet DN	mm	65	65	65	65
10	Compressed Air Consumption	m³/cycle	1.0-1.5	1.5-1.8	1.8-2.1	2.1-2.3
11	Power Connected	kw	9.5	9.5	13	13
12	Voltage	v	380	380	380	380
13	Overall Dimension	mm	400021002700	500021002700	610021002700	820021002700
14	Weight	kg	4500	6000	8000	9600

Frequently Asked Questions about Polystyrene Block Moulding Machine

Q1: What is the production capacity of the Polystyrene Block Moulding Machine?
A: The machine offers a production capacity of 3-8 minutes per cycle, depending on the density and block size. The throughput is highly efficient, making it ideal for large-scale production.

Q2: Can this machine handle different EPS block sizes?
A: Yes, the Polystyrene Block Moulding Machine can produce blocks ranging from 2000x1200x600 mm to 6000x1200x600 mm, accommodating a variety of industry needs.

Q3: What industries commonly use this machine?
A: Industries such as construction, packaging, automotive, and HVAC commonly use this machine to manufacture high-quality EPS foam blocks.

Q4: How does the Teflon coating option help in production?
A: The Teflon coating option on the mould surface ensures easy release of EPS blocks, reducing downtime and enhancing productivity.

Q5: How energy efficient is this machine?
A: The machine is highly energy-efficient, thanks to optimized steam and compressed air consumption, reducing operational costs over time.