Advanced EPS Block Moulding Machine for Efficient Foam Production
Overview of EPS Block Moulding Machine
The EPS Block Moulding Machine, also known as an EPS Foam Machine or Polystyrene Machine, is an automated solution designed for high-density EPS foam block production. This machine integrates advanced PLC control, hydraulic transmission, and heat penetration processes to ensure optimal performance and efficiency. With its energy-efficient design, the machine is well-suited for various industrial applications, including packaging, construction, and insulation.
Key Features of the EPS Block Moulding Machine
- Automated Operation: The machine features a PLC Controller and Touch Screen, which automates the entire production cycle, from material feeding to final product ejection.
- Energy-Efficient Design: Utilizes advanced heat penetration technology to minimize steam consumption, ensuring low moisture content and consistent quality.
- High-Density Production: Capable of producing high-density EPS blocks with uniform quality and minimal deformation, ideal for construction and insulation.
- Hydraulic Transmission System: Reliable hydraulic pressure transmission with differential control for precise mould opening and closing.
- Optional Teflon Coating: A Teflon coating on the mould cavity allows for easy product release and reduces wear on the mould.
Technical Specifications | Automatic EPS Block Production Line
| No. | Items | Unit /Type | EPS-B-2000 | EPS-B-3000 | EPS-B-4000 | EPS-B-6000 |
|---|---|---|---|---|---|---|
| 1 | Mold Size | mm | 20301230630 | 30301230630 | 40401230630 | 6100×1230*630 |
| 2 | Block Size | mm | 20001200600 | 30001200600 | 40001200600 | 60001200600 |
| 3 | Density range | Kg/m³ | 4-30 | 4-30 | 4-30 | 4-30 |
| 4 | Throughput 15kg/m³ | min/cycle | 3-5 | 4-6 | 4-6 | 6-8 |
| 5 | Steam Pressure | Mpa | 0.8 | 0.8 | 0.8 | 0.8 |
| 6 | Steam Inlet DN | mm | 100 | 100 | 100 | 150 |
| 7 | Steam Consumption | kg/cycle | 20-30 | 30-40 | 45-55 | 60-70 |
| 8 | Compressed-air Pressure | Mpa | 0.6 | 0.6 | 0.6 | 0.6 |
| 9 | Compressed-air Inlet DN | mm | 65 | 65 | 65 | 65 |
| 10 | Compressed-air Consumption | m³/cycle | 1.0-1.5 | 1.5-1.8 | 1.8-2.1 | 2.1-2.3 |
| 11 | Power Connected | kw | 9.5 | 9.5 | 13 | 13 |
| 12 | Voltage | v | 380 | 380 | 380 | 380 |
| 13 | Overall Dimension | mm | 400021002700 | 500021002700 | 610021002700 | 820021002700 |
| 14 | Weight | kg | 4500 | 6000 | 8000 | 9600 |
Applications and Benefits of EPS Block Moulding Machine
The EPS Block Moulding Machine is widely used across industries for its versatility and efficiency:
- Packaging Industry: Provides lightweight yet durable packaging solutions that protect products during transit.
- Construction Industry: Used for insulation panels and building materials that offer thermal efficiency.
- Insulation Solutions: EPS blocks are ideal for creating insulation that meets energy-saving standards.
- Custom EPS Products: With this machine, businesses can produce custom EPS blocks tailored to specific applications.
Frequently Asked Questions
Q1: What is an EPS Block Moulding Machine?
A1: An EPS Block Moulding Machine is an industrial device designed for producing expanded polystyrene (EPS) foam blocks, widely used in packaging and insulation applications.
Q2: How does the EPS Block Moulding Machine ensure consistent quality?
A2: The machine uses a PLC Controller for precise control over the moulding process, ensuring uniform density and high-quality EPS blocks.
Q3: What are the applications of EPS foam blocks produced by this machine?
A3: EPS foam blocks are commonly used in construction for insulation, as well as in packaging to protect fragile goods.
Q4: Can the EPS Block Moulding Machine handle custom-sized blocks?
A4: Yes, the machine can be customized to produce blocks of various sizes to meet specific requirements in different industries.
Q5: Is the EPS Block Moulding Machine energy efficient?
A5: Yes, the machine is designed to optimize steam and power usage, reducing operational costs and energy consumption.
