Expandable Polystyrene Machine with Vacuum System
- 2024-09-19 -
Expandable Polystyrene Machine with Vacuum System
Wanlong’s Expandable Polystyrene Machine delivers cutting-edge automation for EPS foam production. Featuring a PLC controller, vacuum system, and advanced hydraulic mechanisms, this machine guarantees uniform, high-quality foam products while optimizing energy usage.
Key Features of Expandable Polystyrene Machine
- PLC Controller and Touch Screen: The machine automates every step, from mold opening to product ejection, using the PLC controller.
- Multiple Feeding Options: Choose between regular, inflating, or vacuum feeding to ensure quick and uniform material distribution in the mold.
- Hydraulic System: The independent main and auxiliary cylinders improve speed and save over 40% energy compared to traditional systems.
- Steam Control with Equilibrium Valve: Precise steam pressure and temperature control ensures uniform product molding.
- Vacuum System: The vacuum system shortens cooling time, reduces moisture, and improves the bonding of the molded foam.
- Memory Function: This feature allows the machine to store production data, facilitating quick setup for repeated jobs.
Why Choose Wanlong’s Expandable Polystyrene Machine?
- Energy Efficiency: Save over 40% on energy consumption due to the machine’s optimized hydraulic and vacuum systems.
- High Precision: The PLC controller ensures precise automation throughout the molding process.
- Rapid Cooling: The vacuum system reduces cooling time, resulting in faster production cycles and increased output.
- Durability: Built from high-quality components, including 304 stainless steel, for long-term reliability and performance.
- Customization Options: Whether for high-density or low-density EPS, Wanlong provides tailored solutions to meet your specific production needs.
Technical Specifications of Expandable Polystyrene Machine
| Item | Unit/Type | EPS-ZC-1200 | EPS-ZC-1400 | EPS-ZC-1700 | EPS-ZC-1800 | EPS-ZC-2200 |
|---|---|---|---|---|---|---|
| Mold Dimension | mm | 1200x1000 | 1400x1200 | 1700x1500 | 1800x1600 | 2250x2150 |
| Max Product Dimension | mm | 1020x840x380 | 1220x1020x380 | 1520x1320x380 | 1620x1420x380 | 2080x1980x380 |
| Max Interval | mm | 1200 | 1400 | 1400 | 1400 | 1400 |
| Min Interval | mm | 150 | 210 | 210 | 210 | 210 |
| Steam Consumption | kg/cycle | 6 | 8 | 9 | 10 | 13 |
| Compressed Air Consumption | m³/cycle | 1.5 | 1.8 | 2.2 | 2.3 | 2.5 |
| Vacuum Pump Capacity | m³/h | 230 | 230 | 280 | 280 | 280 |
| Cycle Time | s | 60-100 | 60-120 | 60-120 | 60-120 | 60-120 |
| Weight | kg | 4000 | 5500 | 6500 | 7000 | 9000 |
Frequently Asked Questions (FAQs)
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How to mold EPS foam?
- EPS foam is molded by expanding polystyrene beads under controlled heat and pressure within a mold. The beads bond together to form a solid shape after cooling, commonly used for packaging and insulation.
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What is an EPS machine?
- An EPS machine is used to expand and mold polystyrene beads into foam products for various applications, including packaging, construction, and insulation. Wanlong’s expandable polystyrene machines ensure precise and efficient EPS production.
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What is EPS molding?
- EPS molding refers to the process of forming expanded polystyrene into desired shapes using heat, steam, and pressure. It involves expanding polystyrene beads in a mold and cooling them to form solid foam products.
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What is the process of block molding in EPS?
- Block molding in EPS involves filling a large mold with expanded polystyrene beads and then applying heat and pressure to shape the beads into a solid foam block. These blocks can be cut into smaller sections for various applications.
